Aerator Gearbox
"GA" series parallel shaft vertical gearbox drives in triple reduction are intended to satisfy characteristic requirements and conditions encountered in Aerator applications. The series covering sizes fro 112 to 250 with a ratio range of 25,6:1 to 42,5:1 in triple stage are exclusively meant for Aerator drives with essential featues like uni-cast case, 3 point mounting, pumpless lubrication and dry well arranement. The units are supplied with suitable motor mounting adaptors, flexible coupling on input and rigid coupling on output (optional ) coupling on output and rigid coupling on output (optional) corresponding to specific requirements.
Range: Power range up to 125km
Type: Helical hardened and ground gears
Application: Aerators
Industries : Sewage works, Pulp and Paper
"GA" series parallel shaft vertical gearbox drives in triple reduction are intended to satisfy characteristic requirements and conditions encountered in Aerator applications. The series covering sizes fro 112 to 250 with a ratio range of 25,6:1 to 42,5:1 in triple stage are exclusively meant for Aerator drives with essential featues like uni-cast case, 3 point mounting, pumpless lubrication and dry well arranement. The units are supplied with suitable motor mounting adaptors, flexible coupling on input and rigid coupling on output (optional ) coupling on output and rigid coupling on output (optional) corresponding to specific requirements.
Range: Power range up to 125km
Type: Helical hardened and ground gears
Application: Aerators
Industries : Sewage works, Pulp and Paper
Alm series" Altra Worm Gear Box
Die-cast Aluminium case, worm gear units with electric motor/ mechanical variator in double stage.
Range: Power range from 0.06kw to 7.5kw, ratio range 7.5 :1 up to 1600:1
Size: From 30mm to 130mm centre distance
Application: Packaging , Mixing, Loading & Automation.
Industries : Materials handling, Pharma, Packaging, Food processing.
Die-cast Aluminium case, worm gear units with electric motor/ mechanical variator in double stage.
Range: Power range from 0.06kw to 7.5kw, ratio range 7.5 :1 up to 1600:1
Size: From 30mm to 130mm centre distance
Application: Packaging , Mixing, Loading & Automation.
Industries : Materials handling, Pharma, Packaging, Food processing.
Bevel Helical Cooling Tower
Case Hardened and profile ground steel gears with Helical and or Spiral Bevel Gear Teeth to transmit the torque between shafts with minimum noise.
Range: Power range to 600kw, Reduction ratio up to 15,4:1
Size: From 140mm to 450mm centre distance
Type: B series and ABM series
Application: Cooling tower & heat exchange applications
Industries : Sugar, Cement, Paper, Solvent extraction, Steel, Power Plants & Mineral Processing.
Case Hardened and profile ground steel gears with Helical and or Spiral Bevel Gear Teeth to transmit the torque between shafts with minimum noise.
Range: Power range to 600kw, Reduction ratio up to 15,4:1
Size: From 140mm to 450mm centre distance
Type: B series and ABM series
Application: Cooling tower & heat exchange applications
Industries : Sugar, Cement, Paper, Solvent extraction, Steel, Power Plants & Mineral Processing.
Bevel Helical Gearbox
Case Hardened and profile ground steel gears with Helical and or Spiral Bevel Gear Teeth to transmit the torque between shafts with minimum noise.
Range: Power range to 1100kw, Reduction ratio range up to 650:1
Size: From 125mm to 850mm centre distance.
Type: Bevel Helical in horizontal / vertical models.
Application: For applications > 50kw Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Plastic Extruders, Fin cooler drives, Kneaders, Thickeners.
Industries : Sugar, Cement, Paper, Solvent extraction, Steel, Power Plants, Mines and Mineral Chemicals.
Case Hardened and profile ground steel gears with Helical and or Spiral Bevel Gear Teeth to transmit the torque between shafts with minimum noise.
Range: Power range to 1100kw, Reduction ratio range up to 650:1
Size: From 125mm to 850mm centre distance.
Type: Bevel Helical in horizontal / vertical models.
Application: For applications > 50kw Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Plastic Extruders, Fin cooler drives, Kneaders, Thickeners.
Industries : Sugar, Cement, Paper, Solvent extraction, Steel, Power Plants, Mines and Mineral Chemicals.
Coal Pulverizing Mill Gearbox
Bevel Helical gear units capable of taking vertical downward thrust load. Cast iron case designed to absorb excess vibration during running of mill. Hardened and Ground Gears.
Range: Power range from 400kw, Reduction ratio range up to 25:1
Size: From 760mm to 1000mm centre distance.
Type: 8.5 ES / 8.5 EX / 10P (2/3 stage)
Application: Vertical Coal Pulverizing.
Industries : Cement, Paper, Steel & Power Plants.
Bevel Helical gear units capable of taking vertical downward thrust load. Cast iron case designed to absorb excess vibration during running of mill. Hardened and Ground Gears.
Range: Power range from 400kw, Reduction ratio range up to 25:1
Size: From 760mm to 1000mm centre distance.
Type: 8.5 ES / 8.5 EX / 10P (2/3 stage)
Application: Vertical Coal Pulverizing.
Industries : Cement, Paper, Steel & Power Plants.
Extruder Gearbox
The Gear Units are quite capable to transmit the high torque required for pressurising and plasticising moulding materials and also to absorb the high axial thrust load through built-in spherical roller thrust bearing. The axial bearing housing is standardised to accomodate suitable thrust bearings and corresponding output shafts with key are splined. Gears are Case Hardened and Profile ground.
Range: Power range to 500kw, Reduction ratio range up to 25.6:1
Size: To 450mm centre distance.
Type: Single Screw and Twin Screw extruders.
Application: Plastic Extrusion and PVC Extrusion.
Industries : Plastic Industry
The Gear Units are quite capable to transmit the high torque required for pressurising and plasticising moulding materials and also to absorb the high axial thrust load through built-in spherical roller thrust bearing. The axial bearing housing is standardised to accomodate suitable thrust bearings and corresponding output shafts with key are splined. Gears are Case Hardened and Profile ground.
Range: Power range to 500kw, Reduction ratio range up to 25.6:1
Size: To 450mm centre distance.
Type: Single Screw and Twin Screw extruders.
Application: Plastic Extrusion and PVC Extrusion.
Industries : Plastic Industry
Geared Motor
Case Hardened and profile ground steel gears with Helical and or Spiral Bevel Gear Teeth to transmit the torque between shafts with minimum noise.
Range: Power range u to 37kw , Ratio up to 363:1
Type: Helical Hardened and Ground Gears , All Applications
Application: All Applications.
Industries : All Industries.
Case Hardened and profile ground steel gears with Helical and or Spiral Bevel Gear Teeth to transmit the torque between shafts with minimum noise.
Range: Power range u to 37kw , Ratio up to 363:1
Type: Helical Hardened and Ground Gears , All Applications
Application: All Applications.
Industries : All Industries.
Helical Gearbox
Case Hardened and profile ground steel gears with Helical Gear Teeth to transmit the torque between parallel shafts with minimum noise.
Range: Power range to 55000kw, Reduction ratio range up to 650:1
Size: From 80mm to 1000mm centre distance.
Type: Bevel Helical in horizontal / vertical models.
Application: For applications > 50kw Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Plastic Extruders, Fin cooler drives, Kneaders, Thickeners.
Industries : Sugar, Cement, Paper, Solvent extraction, Steel, Power Plants, Mines and Mineral Chemicals.
Case Hardened and profile ground steel gears with Helical Gear Teeth to transmit the torque between parallel shafts with minimum noise.
Range: Power range to 55000kw, Reduction ratio range up to 650:1
Size: From 80mm to 1000mm centre distance.
Type: Bevel Helical in horizontal / vertical models.
Application: For applications > 50kw Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Plastic Extruders, Fin cooler drives, Kneaders, Thickeners.
Industries : Sugar, Cement, Paper, Solvent extraction, Steel, Power Plants, Mines and Mineral Chemicals.
High Speed Helical Turbine Gearbox
Case Hardened and profile ground steel gears with Helical Gear Teeth to transmit the torque between parallel shafts with minimum noise for inut speed up to 10 000 RPM
Range: Power range to 5500kw, Reduction rationrange up to 125:1.
Size: From 125mm to 850mm centre distance.
Type: Helical in horizontal models.
Application: For applications > 50kw. Larger Ball Mills, Stream Turbines, Sugar Mills, Power Generators.
Industries : Cement, Sugar, Paper & Power Plants.
Case Hardened and profile ground steel gears with Helical Gear Teeth to transmit the torque between parallel shafts with minimum noise for inut speed up to 10 000 RPM
Range: Power range to 5500kw, Reduction rationrange up to 125:1.
Size: From 125mm to 850mm centre distance.
Type: Helical in horizontal models.
Application: For applications > 50kw. Larger Ball Mills, Stream Turbines, Sugar Mills, Power Generators.
Industries : Cement, Sugar, Paper & Power Plants.
Right Angled Geared Motor
Designed with integral cast feet for base or end mounting and can be offered with single or double extended output shafts. Units are available shaft mounted or with output flanges and are available for mounting horizontally or vertically. The units can also be offered with a bolt on torque reaction bracket and all variants are available either motorised or with an input shaft assembly.
Range: Power range up to 90kw , Ratio up to 8:1 to 160:1 in 3 stages or 10000 :1 in 5 stages or 36000:1 in 6 stages. Output toque capacity up to 12300Nm
Type: Helical/Bevel/Helical or Helical/Worm or Worm configuration Horizontal or Vertical mounting..
Application: Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Plastic Extruders, Fin Cooler Dries, Kneaders, Thickeners.
Industries : All Industries
Designed with integral cast feet for base or end mounting and can be offered with single or double extended output shafts. Units are available shaft mounted or with output flanges and are available for mounting horizontally or vertically. The units can also be offered with a bolt on torque reaction bracket and all variants are available either motorised or with an input shaft assembly.
Range: Power range up to 90kw , Ratio up to 8:1 to 160:1 in 3 stages or 10000 :1 in 5 stages or 36000:1 in 6 stages. Output toque capacity up to 12300Nm
Type: Helical/Bevel/Helical or Helical/Worm or Worm configuration Horizontal or Vertical mounting..
Application: Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Plastic Extruders, Fin Cooler Dries, Kneaders, Thickeners.
Industries : All Industries
Intelli Power Geared Motor
World class quality based on the latest European technology at Indian prices. High power transmission-to-weight ration facilitating easy handling. Being modular in design, can be used with any other standard motor.
Range: Power range from 0.12kw to 55kw
Size: From 16mm to 110mm output shaft diameter
Type:Co-axial (I&S) Hollow Shaft (DX) , Bevel Helical (kX) Series.
Application: Packaging, Mixing, Conveyor, Cranes etc.
Industries : Food processing, Materials handling, Paper, Sugar, Cement, Pharma etc.
World class quality based on the latest European technology at Indian prices. High power transmission-to-weight ration facilitating easy handling. Being modular in design, can be used with any other standard motor.
Range: Power range from 0.12kw to 55kw
Size: From 16mm to 110mm output shaft diameter
Type:Co-axial (I&S) Hollow Shaft (DX) , Bevel Helical (kX) Series.
Application: Packaging, Mixing, Conveyor, Cranes etc.
Industries : Food processing, Materials handling, Paper, Sugar, Cement, Pharma etc.
Open Gearing
Spur and Helical Gears are manufactured out of high quality alloy case steel. If specified the gear teeth are induction hardened. These gears are ideal for Open Gear Sets. Hardened and ground gears up to 2m diameter can be offered.
Range: Customer Specific
Size: Up to DIN class 2
Type: Spur and Helical Gears
Application: Marine, Windmill, Turbine Gears & Open Gearing.
Industries : All Industries
Spur and Helical Gears are manufactured out of high quality alloy case steel. If specified the gear teeth are induction hardened. These gears are ideal for Open Gear Sets. Hardened and ground gears up to 2m diameter can be offered.
Range: Customer Specific
Size: Up to DIN class 2
Type: Spur and Helical Gears
Application: Marine, Windmill, Turbine Gears & Open Gearing.
Industries : All Industries
Petra Lift Machine
Petra lift machine units of substantial construction, combining rigidity and compactness in a single traction unit with moobloc gearbox casing that houses motor, brake , sheave pulley etc.
Range: Up to 15 passangers
Size: Petra 141, 142, 161, 162, 163, speeds up to 1.5 meter per second.
Application: Elavators.
Industries : Lift.
Petra lift machine units of substantial construction, combining rigidity and compactness in a single traction unit with moobloc gearbox casing that houses motor, brake , sheave pulley etc.
Range: Up to 15 passangers
Size: Petra 141, 142, 161, 162, 163, speeds up to 1.5 meter per second.
Application: Elavators.
Industries : Lift.
Planetary Gearbox
The Planet and sun gears are manufactured from high alloy steel and heat treated for case carburizing to achieve optimum strength and wear resistance. Gear Profiles are ground to reduce noise level and optimized maximum root strength and minimum sliding contact to ensure high efficiency.
Range: Power range up to 4072 Nm
Size: Up to 2500mm Diameter.
Application: Sugar Mill, Coal Pulverizing Mill, Cement.
Industries : All Industries.
The Planet and sun gears are manufactured from high alloy steel and heat treated for case carburizing to achieve optimum strength and wear resistance. Gear Profiles are ground to reduce noise level and optimized maximum root strength and minimum sliding contact to ensure high efficiency.
Range: Power range up to 4072 Nm
Size: Up to 2500mm Diameter.
Application: Sugar Mill, Coal Pulverizing Mill, Cement.
Industries : All Industries.
Shaft Mounted Gearbox
Designed to be mounted directly on the machine shaft of the application and restrained by the use of a torque arm or flange thus eliminating the need for a couling or chain drive. Along with the ratios available a wide selection of outut speeds are achievable with the use of a belt drive to the inut shaft. This new generation of gearbox is available in 13 case sizes.
Range: Power range up to 280kw , Ratio 20:1
Type: Helical Hardened and Ground Gears.
Application: Horizontal Stirrers or Mixers & Conveyors.
Industries : Sugar, Paper, Timber, Cement and Quarry.
Designed to be mounted directly on the machine shaft of the application and restrained by the use of a torque arm or flange thus eliminating the need for a couling or chain drive. Along with the ratios available a wide selection of outut speeds are achievable with the use of a belt drive to the inut shaft. This new generation of gearbox is available in 13 case sizes.
Range: Power range up to 280kw , Ratio 20:1
Type: Helical Hardened and Ground Gears.
Application: Horizontal Stirrers or Mixers & Conveyors.
Industries : Sugar, Paper, Timber, Cement and Quarry.
Specific Application Gearboxes
Special Worm Gearbox like Duplex Worm Gearbox, Tyre Curing Press, Luffing Gear Units, Screw Jack Units are designed and manufactured to suit the customers specifications.
Range: Power range up to 150kw.
Type:Tube Mills, Tyre Curing Press, Luffing Gears Units, Screw Jacks.
Application: All applications.
Industries : All Industries.
Special Worm Gearbox like Duplex Worm Gearbox, Tyre Curing Press, Luffing Gear Units, Screw Jack Units are designed and manufactured to suit the customers specifications.
Range: Power range up to 150kw.
Type:Tube Mills, Tyre Curing Press, Luffing Gears Units, Screw Jacks.
Application: All applications.
Industries : All Industries.
Worm Gearbox
The important features include high efficiency and load carry capacity combined with long life and reliable service.
Range: Power range up to 250kw, Reduction ratio up to 4900:1
Size: Up to 710mm Centre Distance
Type: Under Driven/Over Driven/Vertical units in single and double reduction.
Application: Conveyor, Material Handling, Ball Mill, Agitators, Cranes.
Industries : All Process Industries.
The important features include high efficiency and load carry capacity combined with long life and reliable service.
Range: Power range up to 250kw, Reduction ratio up to 4900:1
Size: Up to 710mm Centre Distance
Type: Under Driven/Over Driven/Vertical units in single and double reduction.
Application: Conveyor, Material Handling, Ball Mill, Agitators, Cranes.
Industries : All Process Industries.
KZN Sprockets & Gears T/A Technidrives
Members S.C. Wade
Members S.C. Wade